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Solartron Metrology FAQ

 

Orbit® 3 Systems Gauging and Displacement Sensors
LVDT Technology
Controller and Instruments Other

 


Orbit® 3 System
Q. Does Solartron provide a means of interfacing into National Instruments LabVIEW?
A.

Solartron offers example VI`s for interfacing the Orbit® Network into LabVIEW.
Examples are available for LabVIEW versions 8.0 to LabVIEW 2010
Contact your local representative for details (Distributors)

Q. How many probes can be used in an Orbit® Network?
A.

A single Orbit® network can communicate with up to 100 Modules (Orbit 3)
An Orbit® module can be a gauging sensor, an Absolute Displacement product, Analogue Input Module or any other Orbit® compatible module.
Multiple Orbit® networks of different types can be used together to form larger networks.

Q. What is the maximum reading rate for Orbit® sensors?
A.

Orbit® Modules can be read at a sampling rate of up to 3906 samples per second using the Orbit® Network PCI Card in dynamic mode.
Other controllers offer a slower speed but can make use of the difference mode which tracks max/min values at 3906 samples per second.

Q. Does Orbit® offer a synchronisation feature for the serial transmitted readings?
A.

Using the dynamic mode available with PCI Cards the readings from all Orbit® Modules are synchronised together.
With RS232 and USB Interfaces the buffered mode offers a synchronisation feature.

Q. Are there any controllers for PLC?
A.

PLC can communicate with the Orbit® network using the RS232 and RS485 interface.
Ask for a communication protocol on how to address the Orbit® Modules through RS232/RS485.

Q. What software is being offered for the Orbit® system?
A.

Solartron offers the Orbit® Support Pack for Excel® software which places readings directly into MS Excel®.
The Orbit® Support Pack for Windows offers Software for evaluation and test of Orbit® networks.
Included is a driver package using COM and .NET with programming examples for integration into your own software.
The Orbit® Network is supported by a wide range of SPC packages.

Q. Can Orbit® 3 modules be used to replace and older Orbit modules?
A.

The Orbit® 3 protocol is compatible with any older version of Orbit®.
The new Orbit® 3 modules require the purchase of a T-con when replacing older modules in existing applications.

Q. What are the main differences between the Orbit® 2 and Orbit® 3 Systems?
A.

Orbit® comparison page

Q. What is the power consumption of Orbit® modules?
A.

The power requirements of Orbit® networks can be calculated using the Orbit® 3 Network Power Calculator.
This is available for free with the Orbit® Support Pack for Windows.
Link to Software downloads.


Gauging and Displacement Sensors
Q. What are the differences between `plugged` and `unplugged` gauging probes?
A.

The ‘plugged’ version have a 5 pin connector meant to plug into compatible signal conditioning.
The sensitivity of the ‘plugged’ versions are standardised.
This means they are electrically matched with a tolerance on sensitivity of 0.5% vs 5.0% for ‘unplugged’.
`Plugged` probes linearity and sensitivity combined will not exceed 0.5 % unless stated otherwise.

Q. The body diameter dimension on gauging probes is 8h6, what does the h6 mean?
A.

h6 is a metric fit tolerance. +0 .000/ -0.009mm

Q. I want to order a LVDT gauge probe and signal conditioner. However, I do not have a means to precisely move the probe tip for calibration?
A.

Solartron offers a calibration / set-up service. All we need to know is the required output and measurement range.
UK Service Centre

Q. What is the maximum cable length available with your probes and sensors?
A.

Generally, a cable length of up to 5 m is possible. For greater cable lengths refer to you local Solartron representative.

Q. What is the difference between a gauging probe and a displacement transducer?
A.

Gauging probes refer to small 8mm diameter or less probes with a bearing and probe tip.
These are being used in typical gauging applications.
Displacement transducers are being used mainly in position feedback applications and cover a larger stroke range. Displacement Transducers can be used without a bearing.

Q. What is your recommendation on calibration interval?
A.

Solartron recommends a calibration interval of 12 months. When defining a calibration period the customer should take into account the importance of the measurement process against the cost of servicing.
Solartron offers a calibration service for gauging and displacement products.
UK Service Centre

Q. What maximum resolution can be achieved with LVDT technology?
A.

LVDT Technology offers a very high resolution and is only limited by subsequent electronic amplifiers design.
For maximum resolution Solartron recommends the use of Orbit® sensors. Each Orbit® sensor has a dedicated matched amplifier with an 18 Bit resolution. The electronics design enables resolutions below 0.1 μm dependant on the sensor in use.

Q. What is the lifetime of a typical Solartron gauging sensor?
A.

Solartron gauging products (Analogue Gauging Probe (AX)/Digital Gauging Orbit® 3) offer a typical 13 million cycles lifetime. The actual life of the sensors in an application depends on how it is being used.
Solartron uses an real world sensor test to evaluate its sensors performance.


Controller and Instruments
Q. Which one of the SI300 series readouts has the function to ‘Preset’ a value?
A.

The SI3300 and SI3500 include this function under the display submenu. The SI3500 will be the most common readout as it for use with our series of Digital Probes.


Other
Q. I want to replace a gauging probe or sensor from another manufacturer. Do you offer a compatible type?
A.

Solartron offers a wide range of compatible sensors and gauging probes. The engineering department can also custom design and match probes and sensors to a given specification.
Please send an enquiry to your local Solartron representative with the probes manufacturer, type and part number.

Q. Do you offer gauging fixtures, complete solutions?
A.

Solartron is a sensor manufacturer with a focus on producing high quality measuring sensors and electronics. Solartron does not provide complete measuring solutions, however we work with a large network of companies that use our products to offer complete solutions.
Contact your Solartron representative for further information.

Q. Who is my local Solartron representative?
A.

Link to Distributors


Other FAQ's


Orbit® ACS - FAQ - Questions and answers for Solartron's Automation and Control Systems.
Orbit® LT - FAQ - Non-Contact laser Orbit® LT frequently asked questions

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